Product Description
We are recognized as the prominent manufacturer and supplier of wide collection of Chiller for Extrusion Lines. This is basically a cooling system that removes heat from one element (water/glycol/air) and deposits into another (ambient air or water). The chilling technology is used by diverse industries to cool down the process machinery and the process using a freon chiller to cool a medium like air or water. We provide this Chiller for Extrusion Lines in different specification as per the client requirement at affordable price.
Chiller for Extrusion Lines Features:
1) Reliable and meant to serve for a long period of time
2) Better cooling efficiency
3) Less power consumption
FAQ
1. What is a chiller for an extrusion line?
Ans - A chiller for an extrusion line is a machine that helps to cool extruded plastic material during the production process. It works by pumping a coolant liquid through an extrusion line, which helps to reduce the temperature of the material to prevent it from sticking to the walls of the extrusion die.
2. How does a chiller improve the quality of the extruded material?
Ans - A chiller helps to improve the quality of the extruded material by helping to reduce the temperature of the material as it is being extruded. This helps to prevent the material from sticking to the walls of the extrusion die, which can cause defects and uneven surfaces.
3. What are the benefits of using a chiller for an extrusion line?
Ans - The benefits of using a chiller for an extrusion line include improved product quality, increased production speed, and reduced energy costs. The chiller helps to reduce the temperature of the material as it is being extruded, which helps to prevent defects and uneven surfaces. It also helps to increase the production speed as the material can be extruded faster, and it helps to reduce energy costs as the cooler temperatures require less energy to maintain.
4. What types of chiller systems are available for extrusion lines?
Ans - There are several types of chiller systems available for extrusion lines, including air-cooled chillers, water-cooled chillers, and glycol-based chillers. Each type of chiller has its own benefits and drawbacks, so it is important to research the different types and select the one that best meets the needs of the application.
Precise Temperature Control for Extrusion LinesThe chiller is engineered to deliver consistent temperature management between 5C and 25C, essential for achieving high-quality production in extrusion lines. The digital temperature controller with an LED display allows operators to monitor and adjust settings with accuracy, directly impacting the material quality and reducing process deviations.
Durable and Efficient ConstructionBuilt with a stainless steel housing and a copper cooling coil, the chiller is highly resistant to corrosion and wear, which ensures long-lasting performance. The PUF insulated tank reduces temperature loss, while the shell-and-tube evaporator and thermostatic valve optimize cooling efficiency, even in ambient conditions up to 48C.
Easy Operation and MaintenanceMobility is enhanced with caster wheels and a front service panel that grants easy access for routine maintenance. Adjustable flow control valves, a powerful motor, and accessible water connections simplify installation and daily use, making the chiller exceptionally user-friendly for industrial environments.
FAQs of Chiller for Extrusion Lines:
Q: How should this industrial chiller be used in extrusion lines?
A: This chiller is designed to maintain stable process temperatures in extrusion lines for plastics, rubber, and similar materials. Simply connect it to the process water circuit using the 1-inch BSP inlet/outlet and set the required temperature (5C25C) via the digital controller to ensure consistent cooling during operation.
Q: What are the benefits of the digital temperature controller with LED display?
A: The digital temperature controller provides accurate, real-time temperature monitoring and adjustment. The clear LED display enables easy operation and reduces the likelihood of errors, helping maintain optimal process conditions and preventing product defects.
Q: When is the optimal time to perform maintenance on this chiller?
A: Routine maintenance, such as inspecting protection features, checking refrigerant levels, and cleaning the filters and coils, should be conducted according to your production schedule and manufacturers recommendations. The accessible front service panel makes maintenance tasks efficient and minimizes downtime.
Q: Where can this chiller be installed?
A: This chiller is suited for industrial settings near extrusion machinery. Its compact design, caster wheels, and noise control features (65 dB(A)) allow flexible placement on shop floors in manufacturing plants, ensuring both mobility and accessibility.
Q: What process control and safety features are included?
A: The chiller incorporates robust protection mechanisms against overload, phase failure, and high/low pressure, safeguarding the equipment and ensuring uninterrupted operation. Adjustable flow control valves allow precise cooling regulation according to process requirements.
Q: How does the chiller contribute to energy efficiency and eco-friendliness?
A: Utilizing energy-saving components such as the hermetic scroll compressor, PUF insulation, and eco-friendly refrigerant options (R-407C, R-134A), the chiller minimizes energy consumption (5 kW) and environmental impact while delivering powerful 12,000 kcal/hr refrigerating capacity.